Outer Rim Archives
Archives · 2017 · 20170095925

Application (pre-grant publication)

SOFT BODY ROBOT FOR PHYSICAL INTERACTION WITH HUMANS

Number
20170095925
Published
2017-04-06
Filed
2016-02-19
Assignee
DISNEY ENTERPRISES, INC.
Inventors
YAMANE; KATSU et al.
CPC
B25J9/1633; B25J9/1676
Verdict
High Hardware
Source
Google Patents · FreePatentsOnline

The keeper's note

Soft-body robot hardware for safe physical interaction with humans (continuation filing of the same Yamane/Kim/Alspach patent family).

Abstract

A robot designed for reducing collision impacts during human interaction. The robot includes a robot controller including a joint control module. The robot includes a link including a rigid support element and a soft body segment coupled to the rigid support element, and the body segment includes a deformable outer sidewall enclosing an interior space. The robot includes a pressure sensor sensing pressure in the interior space of the link. A joint is coupledto the rigid support element to rotate or position the link. During operations, the robotcontroller operates the joint based on the pressure sensed by the pressure sensor. The robot controller modifies operation of the joint from a first operating state with a servo moving or positioning the joint to a second operating state with the servo operating to allow the joint to be moved or positioned in response to outside forces applied to the link.

Background

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a functional block or schematic drawing of a robot of the present description including soft and/or deformable (e.g., non-elastic deformation) body parts;

FIG. 2 illustrates a method for controlling a robot, such as the robot of FIG. 1, having soft body parts;

FIG. 3 illustrates a front view of an upper body of a soft body robot of the present description;

FIG. 4 illustrates a framework for designing mechanisms and interactive functions for a robot, which may be based onan animated character, with soft body parts;

FIGS. 5 and 6 illustrate, respectively, graphical representations of a set of kinematic information and a set of mesh data obtained from a digital model of an animated (or other) character used in designing a soft bodyrobot;

FIG. 7 illustrates a soft skin prototype for use as a soft body module or body part of a robot of the present description;

FIG. 8 illustrates thrust bearings that may be used in or for coupling with the soft body modules described herein such as the module in FIG. 7;

FIG. 9 illustrates a kinematic model of an exemplary upper body robot prototyped by the inventors;

FIGS. 10A-10C illustrate front, side, and perspective front views of an upper body robot prototype fabricated using 3D printed modules for the links and conforming to the kinematic model of FIG. 9 and fitting within the mesh data of FIG. 6;

FIG. 11 illustrates an exploded sectional

Claims

1. A robot for human interaction, comprising: a robot controller including a joint control module; a link comprising a rigid support element and a body segment coupled to the rigid support element, wherein the body segment includes an outer sidewall enclosingan interior space; a pressure sensor sensing pressure in the interior space of the link; and a joint coupled to the rigid support element, wherein the robot controller operates the joint based on the pressure sensed by the pressure sensor. 13. A robot, comprising: a plurality of body segments; and a set of servo-driven joints interconnecting the body segments, wherein one or more of the body segments includes a fluid-filled void enclosed by a sidewall, wherein the sidewall comprises a membrane of a flexible material, and wherein eachof the body segments further comprises a rigid support element coupled to an edge of the sidewall and coupled to one of the servo-driven joints. 21. A method of controlling operation of a robot, comprising: first transmitting a control signal to operate a joint upstream of a link in a first operating state, wherein the link includes a rigid support element coupled to the joint and a cavity enclosed by a sidewall affixed to the rigid support element; measuring a pressure of a fluid in the cavity; based on the measured pressure, determining when a contact force is being applied to the sidewall; and when the contact force isdetermined, second transmitting a control signal to operate the joint upstream of the link in a second operating state differing from the first operating state.